1-Axis 4-Camera Fish-Eye Terminal Vision Inspection Machine – High-Precision CCD Inspection Solution for Flat Terminals

Solution: Precision Inspection for Critical Terminal Applications

How It Works: Multi-Angle Inspection for Complete Coverage

The inspection system operates seamlessly along a single feed axis, capturing detailed images of each terminal from four distinct perspectives. As parts move along the adjustable feeding track, four strategically positioned 5MP Hikvision industrial cameras work in synchronized sequence:

• CCD1 Horizontal Rear Camera – Captures side-profile images for feature verification

• CCD2 & CCD3 Vertical Top Cameras – Inspect upper surfaces, contact areas, and critical features

• CCD4 Vertical Bottom Camera – Examines underside geometry and surface quality

Each camera is paired with a specialized LED light source—including bar lights and ring lights—optimized to enhance contrast and highlight specific features. The system's dedicated vision measurement software processes these images in real time, comparing each component against predefined quality criteria.

Intelligent Defect Detection and Process Control

When defective products are detected, the system tracks consecutive failures. If the count reaches a preset threshold, the inspection machine automatically signals the press to stop, preventing further production of faulty parts and protecting tooling from potential damage. This integrated press line communication ensures that quality issues are addressed immediately at the source, minimizing scrap and rework.

Key Features & Technical Advantages

• Quad-Camera Coverage: Four 5MP Hikvision industrial cameras provide comprehensive multi-angle inspection for complete terminal verification.

• Exceptional Resolution: High-speed cameras capture fine details essential for detecting surface defects, dimensional variations, and feature anomalies.

• Optimized Lighting Configuration: Each camera is paired with purpose-built LED lighting—bar lights for side and top illumination, ring lights for uniform surface lighting—to maximize image clarity.

• Real-Time Defect Tracking: Configurable consecutive defect thresholds enable automatic press stoppage when quality issues exceed acceptable limits.

• Adjustable Camera Positioning: All four cameras feature adjustable mounts, allowing precise alignment for different terminal geometries and inspection requirements.

• Compact Integration: With dimensions of just 600×600×1800mm, the system integrates easily into existing production lines without requiring significant floor space.

Quad-Camera Coverage with Strategic Positioning

Complete 360-Degree Verification: Four independently positioned cameras eliminate blind spots, ensuring very critical surface of each terminal in inspected from multiple angles simultaneously.

Applications Across Terminal and Connector Manufacturing

This versatile inspection solution is ideally suited for:

• Fish-Eye Terminals: Critical inspection of press-fit terminal features, including eyelet geometry, surface condition, and dimensional accuracy

• Flat Terminals: Verification of contact surfaces, plating quality, and overall geometry

• Automotive Connectors: High-reliability inspection for terminals used in safety-critical automotive applications

• PCB Mount Connectors: Precision verification of terminal alignment and solderability features

• Industrial Control Components: Quality assurance for terminals used in demanding industrial environments

Technical Specifications at a Glance

• Inspection Axis: 1 adjustable material feed axis

• Cameras: Four 5MP Hikvision industrial high-speed cameras

• Camera Configuration: Horizontal rear, 2× vertical top, vertical bottom

• Lighting: ZNT-series bar lights and ring lights optimized for each camera position

• Software: Dedicated vision measurement software with real-time analysis

• Inspection Capabilities: Surface defects, dimensional verification, feature presence, orientation

• Defect Response: Configurable consecutive defect threshold with automatic press stop

• Dimensions: 600mm (L) × 600mm (W) × 1800mm (H)

Hardware Configuration

Conclusion: Elevate Your Terminal Quality with Multi-Angle Vision Inspection

In industries where connectivity reliability is paramount, compromising on terminal inspection is not an option. Our 1-Axis 4-Camera Fish-Eye Terminal Vision Inspection Machine provides the comprehensive, high-precision verification needed to ensure every component meets the highest quality standards. Whether you're manufacturing terminals for automotive safety systems, industrial controls, or consumer electronics, this system delivers the accuracy, speed, and reliability required in today's competitive market.