Double-Layer Inspection Machine for Carrier Tape – High-Speed SMT Reel Counting & Thickness Detection

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The Double-Layer Inspection Machine is a high-precision automated system designed for inspecting carrier tapes used in SMT production. Equipped with a touchscreen HMI and through-beam sensor technology, it detects product thickness and records OK and NG quantities in real time. Compatible with carrier tape widths from 8mm to 88mm, this machine offers flexible and reliable quality control. With a theoretical speed of 3000 PCS per 4 minutes, it streamlines inspection processes and supports data logging per product model. Ideal for manufacturers seeking efficient, customizable inspection solutions for electronic components.

✅ Workflow

1. Loading: Place the carrier tape reel onto the machine.

2. Inspection: The through-beam sensor detects product thickness as the tape moves through the system.

3. Counting & Sorting: The HMI automatically counts total inspected products and classifies them as OK or NG.

4. Data Logging: Results are saved per product model for traceability and quality analysis.

5. Unloading: Remove the reel after inspection for further processing or packaging.

Equipment Parameters

️ Maintenance Tips

• Regularly clean the through-beam sensor to ensure accurate detection.

• Check and tighten all mechanical fixtures to maintain alignment.

• Update HMI software as needed to support new product models.

• Inspect power cables and connections for wear or damage.

• Calibrate the sensor periodically to maintain measurement precision.

❓ FAQ

Q1: What types of carrier tapes are compatible?
A: The machine supports carrier tape widths from 8mm to 88mm. It can be adapted to various tape types by adjusting or replacing fixtures.

Q2: How does the machine detect NG products?
A: It uses a through-beam sensor to measure product thickness. Any deviation from the standard triggers an NG count.

Q3: Can the HMI store data for different products?
A: Yes, the HMI saves OK and NG counts per product model for easy tracking and analysis.

Q4: What is the maximum inspection speed?
A: The theoretical maximum speed is 3000 PCS per 4 minutes, though actual speed may vary depending on NG frequency.

Q5: Is the machine easy to operate?
A: Yes, it features a user-friendly touchscreen HMI and simple controls, making it suitable for operators with minimal training.