This automatic tape packaging machine uses a flex feeder and spider robot to handle loose parts. It integrates feeding, vision inspection, fly camera correction, heat sealing, and rewinding into one compact system.
The machine is designed for flexible production of various loose components. Parts are poured into the supply box, then moved through a linear vibration track to the flex feeder bowl. A spider robot picks parts based on top camera recognition. A bottom fly camera captures position and angle, then corrects placement before the part is loaded into the carrier tape. Finished reels are sealed and wound automatically.
| Step | Process | Description |
|---|---|---|
| 1 | Loose parts feeding | Parts poured into supply box → linear track → flex feeder bowl |
| 2 | Top camera recognition | Spider robot identifies part position and orientation |
| 3 | Spider robot pick | Robot picks part with vacuum nozzle |
| 4 | Bottom fly camera | Captures position/angle, corrects placement |
| 5 | Carrier tape loading | Corrected part placed into tape cavity |
| 6 | Final inspection | Camera checks loaded part |
| 7 | Heat sealing | Cover tape sealed onto carrier tape |
| 8 | Rewinding | Finished reel automatically wound |
| Parameter | Specification |
|---|---|
| Feeding method | Flex feeder + supply box |
| Pick & place | Spider robot (parallel robot) |
| Part type | Loose components |
| UPH | 2,400 ±10% PCS/H |
| Vision system | Top camera + bottom fly camera + final inspection camera |
| Thickness detection | ±0.015mm accuracy |
| Inspection functions | Front/back appearance, material thickness |
| Sealing method | Heat knife sealing |
| Machine type | Universal (tooling change for different products) |
This machine is designed for loose components that need to be packaged into carrier tape. It is ideal for:
Electronic components
Small mechanical parts
Multi-product flexible production lines
| Benefit | Description |
|---|---|
| Flexible feeding | Handles loose parts directly from supply box |
| High precision | Spider robot with fly camera position correction |
| Quality control | Thickness detection ±0.015mm + final inspection |
| Universal platform | Change tooling for different products |
| Compact process | All steps integrated into one machine |
