High-Precision 3-in-1 Stamping, Multi-Camera Inspection & Auto-Refill Packing Solution
Key Applications:
Precision electronic components
Micro connectors
Semiconductor packaging
High-reliability automotive electronics
Medical device components
| Parameter | Specification |
|---|---|
| Model | DCT-3IN1-ADV |
| Number of Carrier Tapes | 1 lane |
| Operating Efficiency | ≥ 21,000 pcs/hour ±10% (varies by product shape) |
| Stamping Force | 3 tons |
| Material Thickness | 0.05 – 0.2 mm |
| Carrier Tape Width | 8 – 16 mm |
| Vision System | Top camera + Bottom camera + Side camera |
| Inspection Functions | Presence, position, orientation, front/back side, multi-angle |
| Auto-Refill | Refill mechanism with post-refill verification |
| Sealing Method | Heat sealing |
| Optional Feature | Post-sealing inspection camera |
| Power Supply | AC 220V / 50Hz |
| Air Pressure | 0.6 MPa |
Multi-Camera Vision System for Zero Defects
Top, bottom, and side cameras inspect from all angles
Real-time detection of presence, position, orientation, and front/back side
Ensures 100% quality verification
Automatic Refill with Post-Verification
Defective components are automatically removed
Refill mechanism places correct components
Second inspection confirms refill quality
Precision Handling Mechanisms
Pick-and-place unit for gentle component transfer
PPU (Pick-and-Place Unit) for precise positioning
Rotary indexing with alignment station for accurate orientation
High Yield with Minimal Waste
Real-time defect correction reduces scrap rate
Continuous operation maintains stable output
Ideal for high-value components
Flexible Configuration
Supports 8mm to 16mm carrier tapes
Optional post-sealing inspection camera available
Customizable for specific product requirements
| Step | Process | Description |
|---|---|---|
| 1 | Steel Strip Feeding | Material is fed into stamping unit |
| 2 | Stamping | 3-ton press stamps components from steel strip |
| 3 | Transfer Mechanism | Components are picked by transfer manipulator |
| 4 | PPU Pick & Place | PPU unit transfers components to rotary station |
| 5 | Rotary Indexing | Components are rotated to correct orientation |
| 6 | Positioning | Alignment station ensures precise placement |
| 7 | Carrier Tape Loading | Components are placed into carrier tape cavities |
| 8 | Multi-Camera Inspection | Top, bottom, and side cameras inspect each component |
| 9 | Auto-Refill | Defective components are replaced with good ones |
| 10 | Post-Refill Verification | Cameras confirm refill quality |
| 11 | Heat Sealing | Cover tape is heat-sealed onto carrier tape |
| 12 | Rewinding | Finished reels are automatically wound |
| Feature | Advanced Solution (DCT-3IN1-ADV) | Standard Solution (DCT-3IN1-DUAL) |
|---|---|---|
| Carrier Tapes | 1 lane (precision focus) | 2 lanes (high output) |
| Stamping Force | 3 tons | 10 tons |
| Vision System | Top + Bottom + Side (3 cameras) | Top camera only |
| Inspection Coverage | Full 360° inspection | Top-down only |
| Auto-Refill | Yes, with post-verification | No |
| Pick-and-Place | Yes (PPU + transfer manipulator) | No (direct drop) |
| Rotary Indexing | Yes | No |
| Carrier Tape Width | 8 – 16 mm | 8 – 32 mm |
| Material Thickness | 0.05 – 0.2 mm | Standard range |
| Best For | High-precision, complex components | High-volume, standard components |
