Mister
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Transform your packaging line with our integrated Seal Ring Counting and Packaging Machine. Designed specifically for the unique challenges of counting flexible rubber seals and small plastic components, this equipment provides a reliable, automated solution that eliminates manual counting errors and inconsistent bag weights. By combining feeding, counting, and packaging into one seamless process, it reduces labor costs and ensures your products are packaged professionally and accurately every time.
The machine operates in a fully automatic, continuous cycle:
Bulk Feeding: Seal rings are loaded into the large-capacity hopper.
Precision Sorting: A customized vibratory bowl feeder gently aligns the seal rings, preventing tangling and creating a steady, single-file stream for the counting sensors.
High-Speed Counting: As the parts pass through the high-precision optical sensor array, the system counts them with exceptional accuracy.
Bag Forming: Simultaneously, the integrated packaging unit forms a bag from a roll of heat-sealable film to the preset length (150-450mm).
Filling & Sealing: Once the pre-set count is reached, the batch of seal rings is released into the formed bag. The bag is then automatically sealed and cut.
Output: The finished, sealed bag of counted seal rings is discharged, ready for collection or carton packing.
CCD camera counting
Touch control screen
Multiple channel for accurate counting
PE film economic packing material
| Feature | Specification (Model AX-VPM35) |
|---|---|
| Model | AX-VPM35 |
| Packaging Speed | 8000 - 10,000 PCS/min |
| Part Size Range (Detection Size) | 2 - 50 mm |
| Bag Size (Forming) | Length: 150 - 450 mm |
| Counting Accuracy | ≥ 99.97% (0.03% error margin, positive error only) |
| Packaging Materials | Heat-sealable films (PE, PP, etc.) |
| Power Supply | 220V, 50/60Hz |
| Key Highlight | Integrated counting and packaging, space-saving design |
This versatile machine is ideal for packaging a wide variety of products:
Sealing Products: O-rings, rubber gaskets, silicone seals, washers.
Rubber & Plastic Parts: Grommets, small bushings, plugs, caps, precision molded components.
Hardware: Small screws, nuts, rivets, fasteners.
Electronic Components: Insulators, connectors, small casings.
Q1: Can this machine handle soft, flexible rubber seal rings?
A1: Yes, absolutely. The machine is specifically designed for seal rings. The vibratory bowl feeder is engineered to gently align and feed flexible rubber and silicone parts without causing tangling or damage.
Q2: How accurate is the counting?
A2: The counting accuracy is very high, with an error rate of only 0.03%. The system is typically calibrated to have a positive error (slightly more than the set count) to ensure customer satisfaction and avoid shortages.
Q3: What size range of seal rings can be packaged?
A3: The standard machine can handle parts with a detection size of 2mm to 50mm. Custom tooling may be available for parts outside this range.
Q4: How long does it take to change from one size seal ring to another?
A4: Changeover time is minimal, typically between 15-30 minutes. It involves adjusting or changing the vibratory bowl tooling and adjusting the bag length settings on the HMI, which is a straightforward process.
Q5: What kind of packaging film can be used?
A5: The machine is compatible with various heat-sealable packaging films, including polyethylene (PE) and polypropylene (PP), which are commonly used for hardware and component packaging.
Q6: What is the recommended maintenance?
A6: Regular maintenance includes daily cleaning of the counting sensors and bowl feeder, weekly lubrication of moving parts as indicated in the manual, and periodic inspection of the sealing jaws.
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