High-Speed CCD Optical Visual Inspection Machine with Automatic Counting & Packaging System

As the consumer electronics and semiconductor industries push for smaller, lighter, and thinner devices, manufacturers face a severe packaging bottleneck. Components such as micro-shields, ultra-thin contacts, and coated lenses are incredibly vulnerable. Traditional mechanical taping processes often

In today's fast-paced manufacturing environment, managing multiple isolated machines for feeding, inspection, and tape packaging increases labor costs, floor space requirements, and process complexity. For delicate and surface-sensitive parts, transferring components between separate stations also d

The machine is designed for micro film reel components. Parts are fed from a micro film reel through a flyer peeling mechanism onto a pickup platform. A turret with 8 stations rotates the part through positioning, bottom CCD inspection, empty pocket detection, and placement into carrier tape. Optional side camera can inspect flatness. Overlap sensor detects double parts and stops the machine. Ion fan removes static.

The machine is designed for flexible production of various loose components. Parts are poured into the supply box, then moved through a linear vibration track to the flex feeder bowl. A spider robot picks parts based on top camera recognition. A bottom fly camera captures position and angle, then corrects placement before the part is loaded into the carrier tape. Finished reels are sealed and wound automatically.

Optimize your flat component packaging with our fully automatic taping machine featuring micro-adhesive film feeding. Achieving speeds up to 14,000 PCS/hour with Keyence 500W vision inspection, this system handles multi-row stamped parts from 1×1mm to 10×44mm across 12–56mm carrier tapes.

The machine is designed for high-volume production of L-shaped nickel parts. Loose parts are loaded into the steel vibration bowl, then picked and placed by a PPU mechanism. Two vision cameras inspect each part for reverse orientation, empty pockets, and double nickel strips. Qualified parts are sealed into carrier tape and wound onto reels.

This advanced 3-in-1 solution integrates stamping, multi-camera CCD inspection (top, bottom, side), and automated packing with auto-refill. Featuring pick-and-place, rotary indexing, and real-time defect correction for high-precision tape packaging.

This integrated solution combines stamping, CCD inspection, and tape sealing into a single automated system, specifically designed for dual carrier tape applications. The equipment operates at an efficiency of 3,000 strokes per hour with a 10-ton stamping force, ensuring stable high-volume output. The process begins with steel strip feeding and stamping, followed by precise alignment of the stamped components into dual carrier tapes. An overhead CCD vision system inspects each cavity for correct placement and detects any overlapping products. Qualified carrier tapes proceed to the heat sealing station, where cover tape is precisely bonded, and finally wound onto reels. Supporting carrier tape widths from 8mm to 32mm, this solution offers a compact footprint and reliable performance for mass production environments.

The Double-Layer Inspection Machine is a high-precision automated system designed for inspecting carrier tapes used in SMT production. Equipped with a touchscreen HMI and through-beam sensor technology, it detects product thickness and records OK and NG quantities in real time. Compatible with carrier tape widths from 8mm to 88mm, this machine offers flexible and reliable quality control. With a theoretical speed of 3000 PCS per 4 minutes, it streamlines inspection processes and supports data logging per product model. Ideal for manufacturers seeking efficient, customizable inspection solutions for electronic components.

In the automated packaging of precision parts, the feeding process is often the most challenging bottleneck. Components come in an endless variety of shapes, sizes, and material properties. A rigid, one-size-fits-all feeding mechanism can lead to jamming, misorientation, or even severe damage before

In the manufacturing of precision electronic components and delicate hardware, a single defect escaping into the final packaged reel can compromise an entire downstream production line. To combat this, manufacturers need more than just a simple sensor; they require a comprehensive, multi-stage quali

In high-precision manufacturing, producing a flawless component is only half the challenge; packaging it without causing damage is the other. For small, delicate, or surface-sensitive components, traditional carrier tapes and mechanical sealing processes often introduce unacceptable risks, such as s

Streamline your square plastic component assembly with our fully automated machine featuring vibration bowl feeding, dual-camera vision, and 4-claw precision positioning. Achieving 2300 ±10% UPH with ±0.1mm accuracy, this system handles orientation correction, adhesive tape application, and final inspection in one seamless process.

Achieve laboratory-grade inspection accuracy for terminals and connectors with our advanced vision inspection system. Featuring 20MP camera options achieving 0.021mm comprehensive accuracy, AI self-learning defect detection, 14 geometric measurement tools, and integrated barcode/QR code recognition—all in a compact, production-ready platform.

Ensure zero-defect production for fish-eye and flat terminals with our 1-axis 4-camera vision inspection system. Featuring four 5MP Hikvision industrial cameras, specialized LED lighting, and real-time defect detection, this solution integrates seamlessly with press lines for automated quality control.

Achieve lightning-fast inspection speeds with our dual-top-camera vision inspection system. Featuring Keyence CV-X series controllers and 500W high-resolution cameras, this machine delivers 20,000+ PCS/hour inspection for components on carrier tapes with 8mm pitch, ensuring zero-defect quality in high-volume production environments.

Enhance your screen protector production with our fully automatic laminating machine. Designed for 7-inch and smaller devices, this system delivers ±0.3mm placement accuracy at speeds up to 1200 pieces per hour, ensuring consistent, bubble-free application for mobile phone and tablet screen protectors.

In traditional manufacturing, packaging a component often involves a relay race between multiple machines: a feeder, a separate inspection station, and a taping machine. This fragmented approach consumes valuable floor space and increases the risk of transfer errors.Our Robotic Arm Flexible Vibrator

In automated packaging, "Robotic Arm Handling" often raises concerns about speed and precision. Can a moving arm match the accuracy of a static camera? With traditional systems, the robot must stop to take a picture, killing cycle time.Our RoboticArm Flexible Vibratory Feeder System eliminates this

In the modern contract manufacturing landscape, the ability to switch products quickly is a competitive advantage. High-speed turret machines are great for millions of identical parts, but they struggle with "High-Mix, Low-Volume" orders where setup times kill productivity.Our Robotic Arm Flexible V